I hope this tutorial was helpful and useful, or at least somewhat inspiring to try something similar with 80/20 parts. You could use much of the early fit testing with cardboard, and then move to wood with whatever hand tools you have if a laser isn't available. I regularly carry large loads including awning, kayak, camping gear, jerry cans of fuel and water, spare wheels and all sorts of stuff. Nov 3, 2019 - This Pin was discovered by Jared Sutmiller. This gave the surfaces a nice smooth and clean look. 23. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. The complex shape of the extrusion give a ton of flexibility for attachment, and also makes it very strong yet light. Discover the magic of the internet at Imgur, a community powered entertainment destination. To attach the cross bars to the roof rails, I used four 10 Series 4 Hole - Wide Inside Corner Brackets. One bolt is strong enough, but two provides a little redundancy, always a good idea. Only 5 left in stock - order soon. After cleaning up the part, these friction fit onto the rails pretty well. Real weight: if I ever take it off, I'll try to get a weight. 2.0 out of 5 stars 2. But if I want to carry large sheets of plywood, I'll want to use these extra wide cross bars. It is expensive stuff for a reason. How's the wind noise? Toddler Bed. TUNTROL 64" Lightweight Aluminum Roof Rack Cargo Basket Carrier Universal Rooftop for Car Top Luggage Holder SUV Storage with crossbars and Waterproof Tarpaulin,Silver. The tread strip is grippy and raises the load up off the cross bar a little bit so it doesn't scratch up the rail or whatever you are carrying. The bolt holes aren't all in a strait line, but rather follow the contour of the roof. 7355 views on Imgur: The magic of the Internet. Article by Palma Emmerich. I'll cut that in half and keep it in my trunk area for random use, and I imagine with it being narrower and rounded, it'll be quieter, but when in use, the cargo stuff up there generally makes the most wind noise anyway. Only 17 left in stock - order soon. Reply I plan to have a set of short general purpose cross bars in my trunk area that I'd put on as needed for random use. The plan is for three cross beams to mount my Yakima Mega Basket. I didn't use a bubble level since parking lots typically have some slope for drainage. But in my case it was about 2 weeks between when I order online and when they shipped it UPS ground. 7482 views on Imgur: The magic of the Internet. Also, I knew I wanted to make these out of aluminum, so in versions 4&5 I modified the bracket with the angled fronts so I could condense the set of 4 pieces onto a single 6" x12" plate of 1/4" thick 6061 aluminum. 80/20 also offers so many options, it makes it really easy to make a rack all your own. Just the rails alone don't make any noise. However, in the end i was able to put this rack together for about $700, if i pretend like i didnt buy hardware twice. You must log in or register to reply here. On my Chevy Bolt, all the literature I can find about roof racks mentions a 160lb max capacity. Using specs online, the frame members for my rack should weigh in at a little less than 40 lb. No need to find smooth ground for a tent. I'm adding this step a week after having originally posted the Instructable to show the rack in action :) Yesterday a friend mentioned a storm brought down a sizable maple tree in her back yard and the land lord had it cut into sections, but left it behind to deal with later. I have access to a low-end CNC router, but it was going to be about 80 hours of cutting if I tried that. 462. I hadn't cut anything from metal this size on the machine, and leaving it unattended made me nervous. . DIY Extruded Aluminum Roof Rack - diy post. 80/20 makes extrusions that easily bolt together using a T-slot design. Be careful Europeans! VEVOR Roof Rack Cargo Basket Universal Roof Rack Basket Aluminum Roof Mounted Cargo Rack 50X38 Inch for Car SUV Traveling Luggage Holder, with 150 LB Capacity. This was my 3rd project using 80/20 supplies, and I'm really starting to like working with it! Did you make this project? Trying to figure out what the advantages of 80/20 are over steel tubing, or square tubing. The quality is pretty good. There may not be a weight benefit with 80/20. I had 3 general uses in mind: * be able to carry home 4x8 plywood and other bulky lumber with out hauling a trailer. $306.95 $ 306. It's all aluminum? I’m in California, FWIW.Regards,StanDogRescuer@iCloud.com, Answer My 100w CO2 laser can't otherwise do anything to metals, other than etch through anodizing. I have a piece of aluminum extrusion that was given to me with a rounded profile on one side and square on the other. Take it easy, Here is another good resource for linear rail systems https://openbuildspartstore.com/linear-rail/, Thanks for posting this! **Roof racks and roof rack accessories may interfere with factory roof mounted satellite antennas. I can pick it up and move it, big and awkward, which affects my sense of weight. Next I cleaned it with denatured alcohol and sprayed Cermark on them. I did this roof rack mod over the summer. You took exactly the same approach I have been musing about for my Forester. DIY Extruded Aluminum Roof Rack. Also you can think about adding a 3rd or even 4th cross bar if that makes sense for your applications. If you had a local vender that sold 80/20, you could pick it up and save that shipping. Jul 2, 2016 - An 80/20 extruded aluminum commercially produced roof rack. Super easy. Steel hardware 60+ m8 bolts, washers, and slotted nuts add up a bit. If you've been in the market for an automotive roof rack, you've probably noticed there are already a lot of options. Thanks. I have built many roofracks for different cars over the years and have never spent much on them. The bolt is a sub-compact car. $103.99 $ 103. I'm still figuring out how to get good straight bandsaw cuts with an underpowered bandsaw, but that's a different story. Roof racks dont need to be fancy, just simple and strong. It may not display this or other websites correctly. Often times, it costs more than some Chinese child-labor built piece that is readily available in the store or on e-commerce, but there is a certain “Value” (to some) for the knowledge/experience gained. That Aluminium track has many possibility. Finally, I used some 3D printing filament, a couple dollars worth. Just a note, I also chose these since there are two bolts holding each one in place. This is still a prototype piece I'm planning to refine later, but it does a good job as is. Maybe a little spendy for DIY, but not bad considering it is 1 banana project requiring no fab skills. DIY Aluminium Roof Rack Aluminum is an excellent material to use for your DIY roof rack, as it is a very strong metal and has the capacity to carry a lot of weight over long distances. Truck Roof Rack Kayak Roof Rack Truck Storage Truck Bed Truck Shells Truck Camper Shells Ford Transit Camper Suv Camper Toyota Tacoma Roof Rack. I ended up using UniStrut. One of the things I love most about the Extruded Aluminum (8020) material is how strong it is. The 2nd version then has level mounting points. Typically I'd use these with the cross bar centered, but there's no reason I couldn't slide it one way so there's a bigger overhang. If quite loud, did you consider any other extruded aluminum shapes for the crossbars, or inserts to make the profile more aerodynamic? DIY Extruded Aluminum Roof Rack Discover the magic of the internet at Imgur, a community powered entertainment destination. . Van Roof Racks Truck Roof Rack Truck Tent Truck Camper Roof Rails Roof Top Tent Jimny Suzuki Land Rover Discovery 2 Jeeps. I just wanted to share the roof rack carrying 100lbs+ of log, about 10-11" diameter, and having no trouble with the weight. DIY Extruded Aluminum Roof Rack. You are using an out of date browser. JavaScript is disabled. It's got a complete parts list. Im a little late posting the thread, but now after several uses, i can attest to it being solid. A huge factor to its strength is in the way that it’s fastened to the van. Overall this rack has cost me around $750. Made this in my dads home shop. I started with a laser cut paper template I used to trace the outlines on the aluminum. For industrial framing or something in a shop, no biggie. I don't plan to do this, but on a larger stronger vehicle roof, you could build a platform with a ladder attachment point here for camping up top. That extruded aluminum was something I wanted to try, as I see it often in restroom stall wall applications. - Since you know how you plan to use the roof rack, you can make it infinitely adjustable to your needs. Discover (and save!) Most places in the world that sell ply are standard size sheets of 4'x8' or 1200mm x 2400mm and when tied on properly you dont need the little angle bits on the end of the cross bars. A roof rack made out of aluminum is guaranteed to last you a long time! She asked if it was OK to take some, and he was glad to have someone else help clean up. Today. I laid them on the outlines and then next laser etched the logos and drilling center points. Let me know if you end up making one. Using 80/20 extruded aluminum make future changes a snap too! For your $200 you could have bought an off the shelf, name brand rack that connect directly to the rails on your car in a few minutes. If so, what sort of money would you need to make 4 ? Well done instructable, good clear photos. My wife's mini van would be a better contender for rooftop camping. This might make loading a canoe easier by yourself, so I walk up the the side of the car and set it down, then put it to distribute the weight across the roof. My plan is to not always leave these extra long bars on there though. The 80:20.pdf file you can download in this step is a cart of all the exact parts I used from 80/20, totaling $182.45, Additionally, I used a 6x12 piece of 1/4" 6061 aluminum like this, priced at $14.25https://www.amazon.com/gp/product/B00ZRZ7TTI. This is a roof rack that is ALMOST all DIY. 80/20 does an impeccable job wrapping and shipping the parts, really very excellent. A plasma, some forms and a metal brake and you could make this for the Tahoe. I build simple racks out of angle steel and I think it would weigh 60-70lbs for a full size rack for a LX. With 8 mounting bolts to the car, it's overkill to add support, but the foam also prevents any rubbing marks on the car if I take the rack off later. If it angled down, it could increase the load of the roof on the car, which might damage the car under heavy load at highway speeds. Steel roof racks often go through a rigorous assembly process involving welding of parts thus making the joints permanent. Cermark spray lets me etch metals, in this case to do a little branding for the Makerspace I run at my work, and to mark the center points for drilling the holes. 2 years ago, Lol, not sure if that's a compliment or just a polite opening to a series of criticisms :) Not everyone is into designing and building their own version of products that can be bought off the shelf. More information... People also love these ideas. Instead, I used the laser cutter again to help me get precise measurements onto the 6061 aluminum plate so I could fabricate it by hand. With access to a laser cutter, this made precision testing easy, and much cheaper and quicker than making it from aluminum to only realize I needed to refine the fit. :). I think that BigAndRed sort of missed the Point. The most common use of these aluminum extrusion racking is for vehicles, in the form of roof racks for vans and trucks. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. Each pair of holes was measured, and they all turned out to be the same distance apart, 120mm between holes. https://www.thingiverse.com/thing:3075719, 10 Series 4 Hole - Tall Gusseted Inside Corner Brackets, 10 Series 4 Hole - Wide Inside Corner Brackets, flat covers to the ends of the cross bars, considering voting on this tutorial in the Metalworking Contest, https://www.amazon.com/gp/product/B00ZRZ7TTI, How to Make Charcuterie Boards Using Clear Acrylic Templates. I didn't realize that 80/20 weighs that much. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. For a better experience, please enable JavaScript in your browser before proceeding. You can also choose from bending, cutting aluminium roof rack extrusion, as well as from 6000 series, 4000 series aluminium roof rack extrusion, and whether aluminium roof rack extrusion is door & window, decorations, or heat sink. Get it as soon as Mon, Jan 11. Rola 59043 Atlas Aluminum Rooftop Cargo Basket. How To Fasten Extruded Aluminum (8020) To Your Van. While it is significantly heavier, it was also MUCH Cheaper; and, unfortunately co$t trumps weight savings.the EndCaps that I was referring to was to make a more streamlined radius for the outer (face) of Corners, Front & Rear. I like getting 80/20 from McMaster. 89. There are 302 suppliers who sells aluminium roof rack extrusion on Alibaba.com, mainly located in Asia. DIY Extruded Aluminum Roof Rack. I did this roof rack mod over the summer. I used PLAyPHAb filament which seems to be holding up to the UVs good so far. In the 1st version, I made several sets of holes spaced the right distance apart, and used that to get a sense of the roof angle for the front and rear mounts. https://openbuildspartstore.com/linear-rail/. DIY Extruded Aluminum Roof Rack. Quick question, what was the materials cost for the setup you have shown here (support rails crossbars and tie down points). I didn't go far with it, or I would have lashed a bit more. Definitely going to move forward with my build now. There are 83 OEM, 76 ODM, 67 Self Patent. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. They are nor as durable as metallic or aluminum roof racks. I'd remove the cross bars if I'm not planning to use them. @ylexlot Material Choice Question, looking to do a similar, albeit more simplified rack. Is the 80/20 stuff that heavy? Discover the magic of the internet at Imgur, a community powered entertainment destination. The side-view shot shows the 80/20 10 series 1x2 extruded rail attached, before I cut it to length. Mar 13, 2019 - Discover the magic of the internet at Imgur, a community powered entertainment destination. Question I found the aluminum got hot quickly since it conducts heat so well, so I periodically ran it under cold water and dried it before continuing. Wooden roof racks wear off and breaks away when exposed to adverse weather such as rain. However, wood is best for some other DIY projects such as DIY computer desk, TV stand and in-wall gun safe so on. I weigh about 185, so with a platform up there we're already 40-50 lbs over the roof's rating. In the end, to feel more comfortable than "eyeballing" the angle, I set a laser pointer on the extruded rail, and used a piece of metal shelf support to see where the laser intersected it from a close distance, then move about 20 feet back and measured again. On the aluminum to be holding up to the length and width after you measure your vehicle though suspect... Or other websites correctly heavier than a steel roof rack i build simple racks out of steel... Build for a while now, albeit more simplified rack go the direction that gives them the most.. I wanted to try something similar with 80/20 extrusions, i 'll to... 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Custom roof rack Discover the magic of the internet 'm planning to use them i m... 4-1/2 '' - 150 lb an Adobe Illustrator file have the radio antenna other than etch through anodizing another type! All your own Pins on Pinterest nov 13, 2019 - Discover the magic of the internet,. That was given to me with a platform up there we 're already 40-50 lbs over the summer very so! Erector set wind noise been with the T Slot bars car like a pickup Inside the... The length and width after you measure your vehicle some 3D printing filament, a couple dollars worth specs. For any cars with factory roof mounted satellite antennas pick it up save! You logged in if you had a local vender that sold 80/20 there may not be a better experience please... While now slide, and it 's not another 2-3 weeks from ``... Make future changes a snap too specific applications to your van like an industrial erector )! Used for my Chevy Bolt, you can see the process i through. 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